2021-09-03 Meeting Minutes - Drivetrain

2021-09-03 Meeting Minutes - Drivetrain

Goals

  • Review drivetrain timeline for the term

  • Gauge each member's commitment for this term, make adjustments as needed

  • Delegate current list of tasks for the prototype



Current State of Progress & Action Items

Prototype

  • Mechanical assembly

    • Frame and chassis fully assembled. Wheels corrected (will reliably move with the motors now)

    • Differential bar attached, with the eye joint linkages at roughly the correct lengths

    • To do still:

      Print and add bolt spacers on the differential bar linkages
      Reattach the bottom, differential mounting gusset to the chassis with its spacers
      Cut and add wheel treads
      Print battery and weight holders, add to bottom layer of chassis
    • Learnings so far:

      • Experienced failure at the motor to the wheel shaft connection. Connected the shafts by a set screw in a coupler, without any modification to either shaft. The set screws were not able to grip onto either shaft in this state and ended up slipping. The solution: pair each shaft with a key that fits into the coupler. The set screw digs into the flat surface of the key

      • Should definitely press-fit bushings/bearings. Contributes to wiggle in the joints (i.e. at the bogie joint), and for bushings especially, ends up spinning in the plate

      • Design and manufacture with adjustability – will save time in the future

  • Wiring

    • Bulk of the connections completed

    • To do still (by Sahil/Lance, who offered to help):

      Validate that the raspberry pi will be functional?
      Add 12 AWG ground wire from the PDB. Connect to the stack of ground connections from a mating battery cable and the PDP
      Connect the positive wire of the mating mattery cable to the circuit breaker
      Wire up the current sensors to the ADC and rpi
      Wire up the motors to the Cytrons
      Mount electronics board to the chassis via hinges
  • Controls

    • Basically, starting from scratch (as per Sahil's request)

    • To do:

      Driving RC code → Covered by Sahil
      Wireless communication from PC to rpi
      Collecting current sensor outputs

Update & Action Items

Member

Hours per Week willing to Dedicate

Update

Action Items

Member

Hours per Week willing to Dedicate

Update

Action Items

Emily (Differential bar)

20

  • Prototype manufacturing, mechanical and electrical assembly

  • Wireless comms and current sensor code

  • Quickly make bolt spacers for differential

  • Ask about chassis requirements/timeline

  • Figure out budget

Asha (Wheel connections)

5-10

  • Prototype manufacturing, mechanical and electrical assembly

  • Learn FEA!

Andrew (Chassis)

10-15

  • Communicating about gimbal integration

  • Skeleton CAD for the chassis

  • Send photos of current skeleton CAD of chassis

Karan (Stress calculations)

TBD, potentially 5-10

  • Communicating with Michigan about their approach to selecting their member diameter and thickness

    • Recommend physical tests and FEA → go with FEA

  • Learn FEA!

Max (Frame/structure)

5-10

  • Prototype manufacturing, mechanical and electrical assembly

  • Finish up mechanical assembly (finishing up differential bar mounting, mounting electronics board on hinges)

  • Update battery holder

General Notes