2021-11-01 Meeting Minutes - Arm CAD Spin
Axis 1
-use larger shaft and step it for angular contact bearing
-small flat with retaining compound is fine for shaft
-flip bushing on worm gear
-highly recommend cover for
-downsize standoffs
-shrink everything
-forget about lockwashers, just use loctite
-ignore washers use close fit screw clearances
-pems instead of locknuts
-hex standoff on shaft side is not important if we shrink everything
-shorten whole shaft
-only use covers to encapsulate whats necessary
Axis 2
-if we outsource bracket, add standard radius for ball end mill on inside corner
-over kill on bolts EVERYWHERE
-reduce bolts to reduce mass
-less washers - close fits and just the screw head
-just 3d print encoder mount, no load is going to be applied to it
Axis 3
-move tensioning up, dont bolt on bolt
-PROPERLY SPEC OUT BELT TENSION, QUANTIFY THAT LOAD
-you can make a cutout and wedge a flat in here to push back this assembly, or you can add a feature and setscrew to push that flat
-seperate the link into various parts
-reduce complexity of joint stackup
-thrust bearing may not be necessary
-try to eliminate thrust bearing if possible
Axis 4
-split axis 4 into two pieces
-more efficient ways to reduce weight
second pass for a1-a4
https://www.amazon.ca/OTC-6673-Universal-Tension-Gauge/dp/B000I198J0
Axis 5/6
-figure out how to add a slot to allow shaft to slide into bracket
-fix belt routing for encoder standoffs
-use a shoulder bolt instead of press fit shaft for idler
-use pems when possible (max thickness is applicable)
-tensioner pulley could bend when you tighten it
-press fit into 3mil sheet will create lots of issues
-it would be good to support shaft ends of tensioner and idler
-less bolts for connection
-twisting is a concern for the sheet metal on differential
-sheet metal pieces may need a second iteration