Flexible Drivetrain Design

Flexible Drivetrain Design

Drivetrain Style

# of Wheels

Description and Analysis

URC Examples

Drivetrain Style

# of Wheels

Description and Analysis

URC Examples

Rocker + Differential

4

Each side of the 4-wheel drivetrain is mounted on a "rocker", which connects to the chassis on a pivot joint

 

PROS

  • Lighter, simpler design

  • Can scale obstacles in either direction

    • Provides another way out if our rover becomes trapped

 

CONS

  • Has to lift more of the rover's weight at a time

  • Requires a lot traction to scale tall obstacles

  • More bounce to chassis

  • Higher potential to tip over sideways from climbing tall obstacles

ITU Rover Team, 2020

  • Tied for #3 overall ranking for SAR 2020

  • Use of aluminum tubes, assembled by custom hubs and rivets(?)

  • Apepars to traverse terrain moderately slow and very carefully

  • Appears to have minimal issues with turning

  • 1m in width x 1.1m in length

Queen's Space Engineering Team

  • Tied for #12 overall ranking for SAR 2020

  • Trapezoidal rocker design to improve the members' ground clearance

    • Slightly heavier design

  • Constructed using aluminum boxtube, gussets, and rivets

  • Minimal footage of it traversing terrain, but appears to move carefully

  • Appears to have minimal issues with turning. Has a small turning radius

UW 2020/2021 Drivetrain

  • Experieneces resistance while turning. Has a large turning radius

  • Very capable of traversing uneven terrain

Rocker-Bogie + Differential

6

The front part of the rocker has the first set of wheels, while the back of the rocker implements a bogie system that hosts the other two sets

Idea is that all six wheels passively contact the surface at all times

NOTES:

  • The lengths of the rocker and bogies and the position of each joint should be defined such that the front pair of wheels experience the lowest normal force

    • More normal force on the rear wheels increase the ability to generate forward thrust

  • Appears that some URC teams are doing rocker-bogie but backwards? The front wheels should be the ones mounted at the end of the rocker arm

 

PROS

  • Less forward thrust required for climbing obstacles, since the rover is only lifting 1/3 of its weight at a time

  • Provides more traction while scaling obstacles. This is because it has four wheels pushing the front wheels over

  • Equal wheel pressure with the ground at all times

 

CONS

  • More calculations and simulation required to design effectively 

  • Heavier, complex design

  • Requires one actuator per wheel, as a gearbox and chain rigging would be hard to implement while still maintaining ground clearance

  • Rover is optimized to traverse obstacles in one direction 

  • Unstable at high speeds, as it risks damage to the suspension arms due to the suspension speed

 

 

Resources...

Team Anveshak, 2020

  • Tied for #5 overall ranking for SAR 2020

  • Constructed using carbon fibre box tube + aluminum gussets + fasteners

  • Modeled their drivetrain angles in MATLAB to increase its performance through bumpy terrain

  • Appears to have a smooth ride → chassis stays rather level throughout the rover's traversal through uneven terrain

  • Appears to have minimal issues with turning. Has a small turn radius

UW 2019 Drivetrain

  • Issues turning due to high turning scrub (drivetrain was too long vs wide) and a low gear ratio that didn't produce enough torque for the event of highest turning scrub (i.e. only one side is driving)

Two Bogie Suspension + Differential

6

Has front and rear bogies that pivot off of the middle wheel and are constrained by the V-shaped linkage mounted to the chassis

Like the rocker-bogie design, idea is that all six wheels passively contact the surface at all times

 

PROS

  • Easier to design for low CoG while maintaining similar flexibility to a rocker-bogie

  • Easier to mount dampeners to increase stability at high speeds 

  • Less forward thrust required for climbing obstacles, since the rover is only lifting 1/3 of its weight at a time

  • Provides more traction while scaling obstacles. This is because it has four wheels pushing the front wheels over

  • Equal wheel pressure with the ground at all times

  • Can scale obstacles in either direction

    • Provides another way out if our rover becomes trapped

 

CONS

  • Few resources available

  • More calculations and simulation required to design effectively 

  • Heavier, complex design

  • Requires one actuator per wheel, as a gearbox and chain rigging would be hard to implement while still maintaining ground clearance

Nova Rover 2019/2020/2021

  • Members composed of aluminum tubes that are welded together 

  • Smooth ride over short obstacles (~15 cm, so what is required). No footage of it climbing over large obstacles) 

  • Appears to have minimal issues with turning

Missouri S&T Mars Rover Design Team, 2020

  • Using a pulley differential and preloaded torsional springs to maximize their range of motion and stability

  • Wide wheelbase

  • Appears to have minimal issues turning. Has a small turn radius

Mars Rover Manipal, 2020 + 2021

  • Tied for #3 overall ranking for SAR 2020

  • W-frame pivots at the middle wheel and is constrained by two linkages at front and back mounting points on the chassis

  • Linkages are constrained by torsional springs

  • Construction is composed of aluminum boxtube

  • Design was simulated in Solidworks? Performed both a kinematic and a dynamic simulation of it traversing vertical drops

Three Bogie Suspension 

6

Front wheels on bogies with a 4-bar mechanism between the wheels to divide the load

Intention is to have all wheels passively contact the ground and be able to traverse tall obstacles with more stability

 

PROS

  • Rear rocker increases stability and reduces chances of tipping over

  • Can climb over very tall obstacles

  • Simpler to design? Don't have to optimize for member angles

  • Less forward thrust required for climbing obstacles, since the rover is only lifting 1/3 of its weight at a time

  • Provides more traction while scaling obstacles. This is because it has four wheels pushing the front wheels over

  • Equal wheel pressure with the ground at all times

 

CONS

  • Increase pivoting joints and mounting locations off of the chassis

  • Requires one actuator per wheel, as a gearbox and chain rigging would be hard to implement while still maintaining ground clearance

  • Rover is optimized to traverse obstacles in one direction 

  • Unstable at high speeds, as it risks damage to the suspension arms due to the suspension speed

Space Concordia, 2019-2020

  • Large e-box to reduce clutter

  • Appears to have minimal issues turning. Has a somewhat small turn radius

OSURC Mars Rover 2020

  • Composed of a welded aluminum tube frame

  • Appears to have minimal issues while turning. Has a small turn radius

Independent Wheel Suspension

4 or 6

Idea is that each wheel can move independently to allow for passive contact with the ground

Keeps the wheel perpendicular to the ground by using a 4-bar linkage

No differential bar used – held up exclusively by its suspension system

 

PROS

  • Individual drive systems → can easily repair with a replacement

  • Suspension provides force on the wheels into the ground, therefore increase traction

  • Stable at high speeds

 

CONS

  • Chassis jostles around more, nothing attempting to balance it between the suspended wheels

  • Higher potential to tip over sideways from climbing tall obstacles

  • Requires a separate mounting point for each wheel (heavy, makes the frame larger)

  • Complex design, not easy to maintain

    • Requires springs

  • Requires one actuator per wheel

RUDRA, 2020

  • Tied for #11 overall ranking for SAR 2020

  • Uses double-wishbone suspension on each wheel

  • Front wheels pivot off of the rectangular face of the frame, while the rear wheels pivot off of the chamfered face

  • Appears to have minimal issues turning

IMPULS Team, 2020

  • Tied for #10 overall ranking for SAR 2020

  • Uses double-wishbone suspension on each wheel

  • Front and rear wheel pivot of the front faces of the rover

  • Composed of custom acrylic(?) members

  • Minimal footage of it turning, but appears to face little resistance (though, is moving slowly)

Nova Rover 2018

  • Score of 32/100 for Extreme Retrieval at the 2018 competition

  • Uses double-wishbone suspension on each wheel

  • Each wheel has the same pivot style, i.e. off of the same side face

  • Wide wheel base. Appears to have minimal issues turning

2-Point Pivot + Differential

4

Idea is to have the front wheels with an individual, spring-loaded suspension system and to have the rear wheels roll over the already conquered obstacles

 

PROS

  • Simplified version of the Independent Wheel Suspension type of drives → only the front requires spring-loaded suspension

  • Suspension provides force on the wheels into the ground, therefore increase traction

  • Rear, rocker wheels allow for the use of a differential bar that keeps the chassis more stable

 

CONS

  • Optimized for traversal in one direction

  • Requires springs

  • Higher potential to tip over sideways from climbing tall obstacles

  • Additional mounting points for each wheel

Michigan Mars Rover Team, 2020

  • #1 overall ranking for SAR 2020

  • Designed to absorb frontal impacts

  • Composed of carbon fibre boxtube

  • Chassis has structural inserts implemented at high-stress locations

  • Appears to have minimal issues turning