Drivetrain Style | # of Wheels | Description and Analysis | URC Examples |
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Rocker + Differential | 4 | Each side of the 4-wheel drivetrain is mounted on a "rocker", which connects to the chassis on a pivot joint
PROS - Lighter, simpler design
- Can scale obstacles in either direction
- Provides another way out if our rover becomes trapped
CONS - Has to lift more of the rover's weight at a time
- Requires a lot traction to scale tall obstacles
- More bounce to chassis
- Higher potential to tip over sideways from climbing tall obstacles
| ITU Rover Team, 2020
- Tied for #3 overall ranking for SAR 2020
- Use of aluminum tubes, assembled by custom hubs and rivets(?)
- Apepars to traverse terrain moderately slow and very carefully
- Appears to have minimal issues with turning
- 1m in width x 1.1m in length
Queen's Space Engineering Team
- Tied for #12 overall ranking for SAR 2020
- Trapezoidal rocker design to improve the members' ground clearance
- Constructed using aluminum boxtube, gussets, and rivets
- Minimal footage of it traversing terrain, but appears to move carefully
- Appears to have minimal issues with turning. Has a small turning radius
UW 2020/2021 Drivetrain
- Experieneces resistance while turning. Has a large turning radius
- Very capable of traversing uneven terrain
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Rocker-Bogie + Differential | 6 | The front part of the rocker has the first set of wheels, while the back of the rocker implements a bogie system that hosts the other two sets Idea is that all six wheels passively contact the surface at all times NOTES: - The lengths of the rocker and bogies and the position of each joint should be defined such that the front pair of wheels experience the lowest normal force
- More normal force on the rear wheels increase the ability to generate forward thrust
- Appears that some URC teams are doing rocker-bogie but backwards? The front wheels should be the ones mounted at the end of the rocker arm
PROS - Less forward thrust required for climbing obstacles, since the rover is only lifting 1/3 of its weight at a time
- Provides more traction while scaling obstacles. This is because it has four wheels pushing the front wheels over
- Equal wheel pressure with the ground at all times
CONS - More calculations and simulation required to design effectively
- Heavier, complex design
- Requires one actuator per wheel, as a gearbox and chain rigging would be hard to implement while still maintaining ground clearance
- Rover is optimized to traverse obstacles in one direction
- Unstable at high speeds, as it risks damage to the suspension arms due to the suspension speed
Resources... | Team Anveshak, 2020
- Tied for #5 overall ranking for SAR 2020
- Constructed using carbon fibre box tube + aluminum gussets + fasteners
- Modeled their drivetrain angles in MATLAB to increase its performance through bumpy terrain
- Appears to have a smooth ride → chassis stays rather level throughout the rover's traversal through uneven terrain
- Appears to have minimal issues with turning. Has a small turn radius
UW 2019 Drivetrain - Issues turning due to high turning scrub (drivetrain was too long vs wide) and a low gear ratio that didn't produce enough torque for the event of highest turning scrub (i.e. only one side is driving)
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Two Bogie Suspension + Differential | 6 | Has front and rear bogies that pivot off of the middle wheel and are constrained by the V-shaped linkage mounted to the chassis Like the rocker-bogie design, idea is that all six wheels passively contact the surface at all times
PROS - Easier to design for low CoG while maintaining similar flexibility to a rocker-bogie
- Easier to mount dampeners to increase stability at high speeds
- Less forward thrust required for climbing obstacles, since the rover is only lifting 1/3 of its weight at a time
- Provides more traction while scaling obstacles. This is because it has four wheels pushing the front wheels over
- Equal wheel pressure with the ground at all times
- Can scale obstacles in either direction
- Provides another way out if our rover becomes trapped
CONS - Few resources available
- More calculations and simulation required to design effectively
- Heavier, complex design
- Requires one actuator per wheel, as a gearbox and chain rigging would be hard to implement while still maintaining ground clearance
| Nova Rover 2019/2020/2021 - Members composed of aluminum tubes that are welded together
- Smooth ride over short obstacles (~15 cm, so what is required). No footage of it climbing over large obstacles)
- Appears to have minimal issues with turning
Missouri S&T Mars Rover Design Team, 2020
- Using a pulley differential and preloaded torsional springs to maximize their range of motion and stability
- Wide wheelbase
- Appears to have minimal issues turning. Has a small turn radius
Mars Rover Manipal, 2020 + 2021
- Tied for #3 overall ranking for SAR 2020
- W-frame pivots at the middle wheel and is constrained by two linkages at front and back mounting points on the chassis
- Linkages are constrained by torsional springs
- Construction is composed of aluminum boxtube
- Design was simulated in Solidworks? Performed both a kinematic and a dynamic simulation of it traversing vertical drops
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Three Bogie Suspension | 6 | Front wheels on bogies with a 4-bar mechanism between the wheels to divide the load Intention is to have all wheels passively contact the ground and be able to traverse tall obstacles with more stability
PROS - Rear rocker increases stability and reduces chances of tipping over
- Can climb over very tall obstacles
- Simpler to design? Don't have to optimize for member angles
- Less forward thrust required for climbing obstacles, since the rover is only lifting 1/3 of its weight at a time
- Provides more traction while scaling obstacles. This is because it has four wheels pushing the front wheels over
- Equal wheel pressure with the ground at all times
CONS - Increase pivoting joints and mounting locations off of the chassis
- Requires one actuator per wheel, as a gearbox and chain rigging would be hard to implement while still maintaining ground clearance
- Rover is optimized to traverse obstacles in one direction
- Unstable at high speeds, as it risks damage to the suspension arms due to the suspension speed
| Space Concordia, 2019-2020
- Large e-box to reduce clutter
- Appears to have minimal issues turning. Has a somewhat small turn radius
OSURC Mars Rover 2020
- Composed of a welded aluminum tube frame
- Appears to have minimal issues while turning. Has a small turn radius
|
Independent Wheel Suspension | 4 or 6 | Idea is that each wheel can move independently to allow for passive contact with the ground Keeps the wheel perpendicular to the ground by using a 4-bar linkage No differential bar used – held up exclusively by its suspension system
PROS - Individual drive systems → can easily repair with a replacement
- Suspension provides force on the wheels into the ground, therefore increase traction
- Stable at high speeds
CONS - Chassis jostles around more, nothing attempting to balance it between the suspended wheels
- Higher potential to tip over sideways from climbing tall obstacles
- Requires a separate mounting point for each wheel (heavy, makes the frame larger)
- Complex design, not easy to maintain
- Requires one actuator per wheel
| RUDRA, 2020
- Tied for #11 overall ranking for SAR 2020
- Uses double-wishbone suspension on each wheel
- Front wheels pivot off of the rectangular face of the frame, while the rear wheels pivot off of the chamfered face
- Appears to have minimal issues turning
IMPULS Team, 2020
- Tied for #10 overall ranking for SAR 2020
- Uses double-wishbone suspension on each wheel
- Front and rear wheel pivot of the front faces of the rover
- Composed of custom acrylic(?) members
- Minimal footage of it turning, but appears to face little resistance (though, is moving slowly)
Nova Rover 2018 - Score of 32/100 for Extreme Retrieval at the 2018 competition
- Uses double-wishbone suspension on each wheel
- Each wheel has the same pivot style, i.e. off of the same side face
- Wide wheel base. Appears to have minimal issues turning
|
2-Point Pivot + Differential | 4 | Idea is to have the front wheels with an individual, spring-loaded suspension system and to have the rear wheels roll over the already conquered obstacles
PROS - Simplified version of the Independent Wheel Suspension type of drives → only the front requires spring-loaded suspension
- Suspension provides force on the wheels into the ground, therefore increase traction
- Rear, rocker wheels allow for the use of a differential bar that keeps the chassis more stable
CONS - Optimized for traversal in one direction
- Requires springs
- Higher potential to tip over sideways from climbing tall obstacles
- Additional mounting points for each wheel
| Michigan Mars Rover Team, 2020 - #1 overall ranking for SAR 2020
- Designed to absorb frontal impacts
- Composed of carbon fibre boxtube
- Chassis has structural inserts implemented at high-stress locations
- Appears to have minimal issues turning
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Differential Mechanisms
To keep the chassis level with the rest of the drivetrain, a differential system is required. The idea is that – relative to the chassis – when one rocker swings forward, the other one swings back. Without a system like this, there is nothing stopping the chassis from swinging forwards/backward when the rover is still, for example.
There are two types of differential mechanisms commonly used on drivetrains. These are differential bars and differential gearboxes.
Differential bar
- Note: ball joints are important in this mechanism because they can swivel, thus protecting the joint
- Removing a centre pivot on the differential bar reduces the bending moment experienced
- Used on NASA's Curiosity and Perseverance Mars rovers
Differential gearbox
- Used on NASA's Spirit and Opportunity Rover
4 Wheels vs. 6 Wheels
4wd |
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PROS | CONS |
- Provides less traction, so theoretically experiences less turning resistance
- Depends on the wheel type (i.e. if the front and rear wheels end of contacting a large portion of the ground anyways – like the 2020/2021 drivetrain – then there's no difference)
- At the same time, the front and rear wheels are far from the pivot point so they experience a lot of sideways force while turning → not the most efficient for turning control
- Less actuators and suspension required. Simple to maintain and lighter
- Offers more weight to be used by the mechanism
| - Provides less traction for climbing obstacles, therefore increasing the amount of slippage
- Requires more precise driver control to climb over tough obstacles
- Chance of beaching
|
6wd |
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PROS | CONS |
- Provides more traction for climbing obstacles, therefore reducing the amount of slippage
- The extra wheels reduce the normal force on each wheel by 1/6 the weight of the rover
- Has an advantage at turning, since it has a pair of middle wheels close to the rover's pivot point
- Even better if it's closer to the rover's centre of mass?
- Allows for a lower centre of gravity
| - Provides more traction, therefore experiences more turning resistance (cleaner turns)
- Requires more actuators, suspension → overall, more complex and heavy
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Using the 2019 Extreme Retrieval scores for reference. Note that arm design also plays a large role in obtaining a high score for this mission.
Score | Team Name | Drivetrain Style |
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90 | Ryerson Rams | Rocker-Bogie |
80 | PCz | Rocker-Bogie |
80 | IMPULS | Independent Wheel Suspension (4wd) |
72 | Legendary Rover | Independent Wheel Suspension (4wd) |
70 | Cornell | Independent Wheel Suspension (4wd) |
70 | Nova Rover | Two-Bogie |
64 | Standford | Three-Bogie |
50 | ANVESHAK | Rocker-Bogie - Bogie as the front wheels
|
50 | Titan Rover | Independent Wheel Suspension (4wd) |