Flexible Drivetrain Design

Drivetrain Style# of WheelsDescription and AnalysisURC Examples
Rocker + Differential4

Each side of the 4-wheel drivetrain is mounted on a "rocker", which connects to the chassis on a pivot joint


PROS

  • Lighter, simpler design
  • Can scale obstacles in either direction
    • Provides another way out if our rover becomes trapped


CONS

  • Has to lift more of the rover's weight at a time
  • Requires a lot traction to scale tall obstacles
  • More bounce to chassis
  • Higher potential to tip over sideways from climbing tall obstacles

ITU Rover Team, 2020

  • Tied for #3 overall ranking for SAR 2020
  • Use of aluminum tubes, assembled by custom hubs and rivets(?)
  • Apepars to traverse terrain moderately slow and very carefully
  • Appears to have minimal issues with turning
  • 1m in width x 1.1m in length

Queen's Space Engineering Team

  • Tied for #12 overall ranking for SAR 2020
  • Trapezoidal rocker design to improve the members' ground clearance
    • Slightly heavier design
  • Constructed using aluminum boxtube, gussets, and rivets
  • Minimal footage of it traversing terrain, but appears to move carefully
  • Appears to have minimal issues with turning. Has a small turning radius

UW 2020/2021 Drivetrain

  • Experieneces resistance while turning. Has a large turning radius
  • Very capable of traversing uneven terrain
Rocker-Bogie + Differential6

The front part of the rocker has the first set of wheels, while the back of the rocker implements a bogie system that hosts the other two sets

Idea is that all six wheels passively contact the surface at all times

NOTES:

  • The lengths of the rocker and bogies and the position of each joint should be defined such that the front pair of wheels experience the lowest normal force
    • More normal force on the rear wheels increase the ability to generate forward thrust
  • Appears that some URC teams are doing rocker-bogie but backwards? The front wheels should be the ones mounted at the end of the rocker arm


PROS

  • Less forward thrust required for climbing obstacles, since the rover is only lifting 1/3 of its weight at a time
  • Provides more traction while scaling obstacles. This is because it has four wheels pushing the front wheels over
  • Equal wheel pressure with the ground at all times


CONS

  • More calculations and simulation required to design effectively 
  • Heavier, complex design
  • Requires one actuator per wheel, as a gearbox and chain rigging would be hard to implement while still maintaining ground clearance
  • Rover is optimized to traverse obstacles in one direction 
  • Unstable at high speeds, as it risks damage to the suspension arms due to the suspension speed



Resources...

Team Anveshak, 2020

  • Tied for #5 overall ranking for SAR 2020
  • Constructed using carbon fibre box tube + aluminum gussets + fasteners
  • Modeled their drivetrain angles in MATLAB to increase its performance through bumpy terrain
  • Appears to have a smooth ride → chassis stays rather level throughout the rover's traversal through uneven terrain
  • Appears to have minimal issues with turning. Has a small turn radius

UW 2019 Drivetrain

 

  • Issues turning due to high turning scrub (drivetrain was too long vs wide) and a low gear ratio that didn't produce enough torque for the event of highest turning scrub (i.e. only one side is driving)
Two Bogie Suspension + Differential6

Has front and rear bogies that pivot off of the middle wheel and are constrained by the V-shaped linkage mounted to the chassis

Like the rocker-bogie design, idea is that all six wheels passively contact the surface at all times


PROS

  • Easier to design for low CoG while maintaining similar flexibility to a rocker-bogie
  • Easier to mount dampeners to increase stability at high speeds 
  • Less forward thrust required for climbing obstacles, since the rover is only lifting 1/3 of its weight at a time
  • Provides more traction while scaling obstacles. This is because it has four wheels pushing the front wheels over
  • Equal wheel pressure with the ground at all times
  • Can scale obstacles in either direction
    • Provides another way out if our rover becomes trapped


CONS

  • Few resources available
  • More calculations and simulation required to design effectively 
  • Heavier, complex design
  • Requires one actuator per wheel, as a gearbox and chain rigging would be hard to implement while still maintaining ground clearance

Nova Rover 2019/2020/2021

 

  • Members composed of aluminum tubes that are welded together 
  • Smooth ride over short obstacles (~15 cm, so what is required). No footage of it climbing over large obstacles) 
  • Appears to have minimal issues with turning

Missouri S&T Mars Rover Design Team, 2020

  • Using a pulley differential and preloaded torsional springs to maximize their range of motion and stability
  • Wide wheelbase
  • Appears to have minimal issues turning. Has a small turn radius

Mars Rover Manipal, 2020 + 2021

  • Tied for #3 overall ranking for SAR 2020
  • W-frame pivots at the middle wheel and is constrained by two linkages at front and back mounting points on the chassis
  • Linkages are constrained by torsional springs
  • Construction is composed of aluminum boxtube
  • Design was simulated in Solidworks? Performed both a kinematic and a dynamic simulation of it traversing vertical drops
Three Bogie Suspension 6

Front wheels on bogies with a 4-bar mechanism between the wheels to divide the load

Intention is to have all wheels passively contact the ground and be able to traverse tall obstacles with more stability


PROS

  • Rear rocker increases stability and reduces chances of tipping over
  • Can climb over very tall obstacles
  • Simpler to design? Don't have to optimize for member angles
  • Less forward thrust required for climbing obstacles, since the rover is only lifting 1/3 of its weight at a time
  • Provides more traction while scaling obstacles. This is because it has four wheels pushing the front wheels over
  • Equal wheel pressure with the ground at all times


CONS

  • Increase pivoting joints and mounting locations off of the chassis
  • Requires one actuator per wheel, as a gearbox and chain rigging would be hard to implement while still maintaining ground clearance
  • Rover is optimized to traverse obstacles in one direction 
  • Unstable at high speeds, as it risks damage to the suspension arms due to the suspension speed

Space Concordia, 2019-2020

  • Large e-box to reduce clutter
  • Appears to have minimal issues turning. Has a somewhat small turn radius

OSURC Mars Rover 2020

  • Composed of a welded aluminum tube frame
  • Appears to have minimal issues while turning. Has a small turn radius
Independent Wheel Suspension4 or 6

Idea is that each wheel can move independently to allow for passive contact with the ground

Keeps the wheel perpendicular to the ground by using a 4-bar linkage

No differential bar used – held up exclusively by its suspension system


PROS

  • Individual drive systems → can easily repair with a replacement
  • Suspension provides force on the wheels into the ground, therefore increase traction
  • Stable at high speeds


CONS

  • Chassis jostles around more, nothing attempting to balance it between the suspended wheels
  • Higher potential to tip over sideways from climbing tall obstacles
  • Requires a separate mounting point for each wheel (heavy, makes the frame larger)
  • Complex design, not easy to maintain
    • Requires springs
  • Requires one actuator per wheel

RUDRA, 2020

  • Tied for #11 overall ranking for SAR 2020
  • Uses double-wishbone suspension on each wheel
  • Front wheels pivot off of the rectangular face of the frame, while the rear wheels pivot off of the chamfered face
  • Appears to have minimal issues turning

IMPULS Team, 2020

  • Tied for #10 overall ranking for SAR 2020
  • Uses double-wishbone suspension on each wheel
  • Front and rear wheel pivot of the front faces of the rover
  • Composed of custom acrylic(?) members
  • Minimal footage of it turning, but appears to face little resistance (though, is moving slowly)

Nova Rover 2018

 

  • Score of 32/100 for Extreme Retrieval at the 2018 competition
  • Uses double-wishbone suspension on each wheel
  • Each wheel has the same pivot style, i.e. off of the same side face
  • Wide wheel base. Appears to have minimal issues turning
2-Point Pivot + Differential4

Idea is to have the front wheels with an individual, spring-loaded suspension system and to have the rear wheels roll over the already conquered obstacles


PROS

  • Simplified version of the Independent Wheel Suspension type of drives → only the front requires spring-loaded suspension
  • Suspension provides force on the wheels into the ground, therefore increase traction
  • Rear, rocker wheels allow for the use of a differential bar that keeps the chassis more stable


CONS

  • Optimized for traversal in one direction
  • Requires springs
  • Higher potential to tip over sideways from climbing tall obstacles
  • Additional mounting points for each wheel

Michigan Mars Rover Team, 2020

 

  • #1 overall ranking for SAR 2020
  • Designed to absorb frontal impacts
  • Composed of carbon fibre boxtube
  • Chassis has structural inserts implemented at high-stress locations
  • Appears to have minimal issues turning


Differential Mechanisms

To keep the chassis level with the rest of the drivetrain, a differential system is required. The idea is that – relative to the chassis – when one rocker swings forward, the other one swings back. Without a system like this, there is nothing stopping the chassis from swinging forwards/backward when the rover is still, for example.

There are two types of differential mechanisms commonly used on drivetrains. These are differential bars and differential gearboxes.

Differential bar

    • UW 2020/2021 Drivetrain

          • Removing a centre pivot on the differential bar reduces the bending moment experienced
      • Used on NASA's Curiosity and Perseverance Mars rovers

Differential gearbox

  • Used on NASA's Spirit and Opportunity Rover

4 Wheels vs. 6 Wheels

4wd
PROSCONS
  • Provides less traction, so theoretically experiences less turning resistance
    • Depends on the wheel type (i.e. if the front and rear wheels end of contacting a large portion of the ground anyways – like the 2020/2021 drivetrain – then there's no difference)
    • At the same time, the front and rear wheels are far from the pivot point so they experience a lot of sideways force while turning → not the most efficient for turning control
  • Less actuators and suspension required. Simple to maintain and lighter
    • Offers more weight to be used by the mechanism
  • Provides less traction for climbing obstacles, therefore increasing the amount of slippage
    • Requires more precise driver control to climb over tough obstacles
  • Chance of beaching


6wd
PROSCONS
  • Provides more traction for climbing obstacles, therefore reducing the amount of slippage
  • The extra wheels reduce the normal force on each wheel by 1/6 the weight of the rover
  • Has an advantage at turning, since it has a pair of middle wheels close to the rover's pivot point
    • Even better if it's closer to the rover's centre of mass?
  • Allows for a lower centre of gravity
  • Provides more traction, therefore experiences more turning resistance (cleaner turns)
  • Requires more actuators, suspension → overall, more complex and heavy

Top Performing URC Drivetrains

Using the 2019 Extreme Retrieval scores for reference. Note that arm design also plays a large role in obtaining a high score for this mission.

ScoreTeam NameDrivetrain Style
90Ryerson RamsRocker-Bogie
80PCzRocker-Bogie
80IMPULSIndependent Wheel Suspension (4wd)
72Legendary RoverIndependent Wheel Suspension (4wd)
70CornellIndependent Wheel Suspension (4wd)
70Nova RoverTwo-Bogie
64StandfordThree-Bogie
50ANVESHAK

Rocker-Bogie

  • Bogie as the front wheels
50Titan RoverIndependent Wheel Suspension (4wd)