Motor Candidates

Ballpark torque required. Will require simulation of the loading on each wheel at different positions of the drivetrain to determine the exact torque we should spec for/validate our rough calculations. 

Parameters

  • Max rover weight: 50 kg
  • Max object weight for Extreme Retrieval and Delivery mission: 5 kg
    • Assuming we carry at max 2 rocks at a time
  • Assuming we operate under 48 V
  • Assuming the drivetrain will use 6 motors (each design we're considering is a 6wd and requires a motor per wheel)
  • Assuming a wheel diameter of 9", or 0.229 m
  • Ideally, with any variety of rocker-bogie design, the load is spread equally across the 6 wheels in any position
  • Setting a safety factor of 2
  • Assume a 10% efficiency loss per gearbox stage

Rough Calculations

1. Under our above assumptions, determine the weight acting upon a single wheel/motor

Estimate load per motor = [(50 kg + (2 rocks * 5 kg)) / 6 motors] * safety factor = ~10 kg per motor * 2 = ~20 kg per motor

2. Determine the force acting upon a single motor

Fmotor = 20 kg * 9.81 m/s2 = 196.20 N

Is this over-overestimate intended? This is the force required to lift the load vertically ie 90° slope incline

3. Determine the torque we need each motor and gearbox to produce in order to operate the drivetrain

Tdt = Fmotor x Rwheel = 196.20 N * 0.1145 m = ~22.465 Nm

Motor Vendors

Brushless Motor Suggestions

Motor NamePrice (USD)Mass (g)Max Voltage (V)Body Length (mm)Free Speed (RPM)Stall Torque (Nm)Stall Current (A)Number of Pole-PairsGearbox Suggestion
ODrive Dual Shaft Motor 150 Kv$10989048
28803.86707
Maxon EC 60 Flat

$147.84 (order of 1-4)

$129.93 (order of 5-19)

375484840204.8743.2 7
 Gearing stats

@ 15% less than than the nominal torque...

  • Motor torque = 490.45 mNm
    • Motor torque with a 30% efficiency loss = 343.315 mNm
    • Motor speed with efficiency loss = 3783 RPM
  • Current drawn = 4.340 A/motor
    • 26.042 A for the drivetrain
  • Required ratio = 66:1
66:1 Planetary Maxon Gearhead
  • 78.5mm in length
  • 770g
  • $432.63 (order of 1-4)

    • $371.63 (order of 5-19)

  • Max continuous torque of 30 Nm
Maxon EC Frameless 60On request333483739705.0143.87
 Gearing stats

@ 15% less than than the nominal torque...

  • Motor torque = 271.15 mNm
    • Motor torque with a 30% efficiency loss = 189.805 mNm
    • Motor speed with efficiency loss = 3852 RPM
  • Current drawn = 2.38 A/motor
    • 14.27 A for the drivetrain
  • Required ratio = 119:1

Requires a custom housing to pair with a 83:1 or greater gearhead

Ex. 126:1 Planetary Maxon Gearhead

  • 78.5mm in length
  • 770g
  • $432.63 (order of 1-4)

    • $371.63(order of 5-19)

  • Max continuous torque of 30 Nm
Electrocraft RP23 BLDC Motor

160
43001.3412.6
 Gearing stats

@ 15% less than than the nominal torque...

  • Motor torque = 442 mNm
    • Motor torque with a 30% efficiency loss = 309.40 mNm
    • Motor speed with efficiency loss = ~ RPM
  • Current drawn = 4.131 A/motor
    • 24.785 A for the drivetrain
  • Required ratio = 119:1