Potentiometers / Rheostats

Table of Contents

Single-turn, rotary potentiometer [1]


Image of a single turn rotary potentiometer.



What is a Potentiometer?

A potentiometer is a type of variable resistor with three terminals, which creates a variable voltage based on its position [3]. The two outermost terminals are connected to the ends of a constant resistive element, which determines its resistance rating [2]. The central terminal is connected to an adjustable contact or wiper along the resistive element, creating a voltage divider [2]. The wiper outputs a variable voltage/electric potential based on its position along the resistor, hence its name [2]. If only two terminals are utilized, the wiper and one of the external terminals, the potentiometer acts like a rheostat—just a variable resistor, not as a voltage divider [3]. Potentiometers are also commonly referred to as "pots" for short [2]. Like regular resistors, potentiometers most commonly come in multiples of 10, 20, 22, 25, 47, and 50 ohms [2].

Potentiometer internals [10]


Diagram of the internals of a rotary potentiometer.



Types of Potentiometers

Typical Potentiometers

The most common type is the rotary potentiometer, where the wiper moves along a circular path, adjusted by twisting a knob, dial, or shaft [4]. Most rotary potentiometers are single-turn, rotating less than a full turn (~300 degrees), but multi-turn potentiometers can be rotated multiple turns for a greater rotational accuracy [2][4].

The slider potentiometer has the wiper sliding along a linear track, usually used for audio controls as the position of the wiper directly corresponds to its setting [2][4]. These are also known as "sliders", "slide pots", or "faders", due to this use [2].

A trimmer potentiometer, or "trimpot", is a potentiometer designed to be used on a PCB and set once or very infrequently for calibration [4][5]. They have a very small form-factor and are usually single-turn, though multi-turn variants exist to increase accuracy [5].

A rheostat is a variable resistor designed to limit the flow of significant current rather than adjust a voltage [6]. A common potentiometer can be used as a rheostat, but it is better to use a dedicated rheostat in higher power applications [6]. They are mostly obsolete due to their low efficiency compared to more modern switching solutions [6].

Electronically Controlled Potentiometers

Usually, potentiometers are manually adjustable, mechanical, and analog devices, but there are potentiometers that are motorized or digital.

For example, some servo motors use a potentiometer to determine their rotational position, where the alternative is a different component known as a rotary encoder [7]. Based on that, there are rotary and slider potentiometers that can be manually or automatically adjusted using a built-in servo motor [2]. This can be useful in audio equipment where the settings can loaded from saved values, as well as be manually adjusted [2].

A digital potentiometer is a solid-state device that acts like a mechanical potentiometer but controlled with digital signals [3]. They come in a variety of resistances, just like analog potentiometers. They are not a drop-in replacement, but they can usually be electronically configured in various ways using standard serial protocols [8]. Most digital potentiometers operate at 5V to power the component itself [8]. Additionally, they have a resolution dependent on the number of bits needed to control them, the most common being 8 bits, corresponding to 28 or 256 steps of resistance [8].

Single-turn rotary potentiometer [2]

Slide potentiometer [2]

Image of a single turn rotary potentiometer.

Image of a single channel slide potentiometer.

Multi-turn rotary potentiometer [2]Typical trimpot [9]


Image of a multi-turn rotary potentiometer with a helical resistance track.

Image of a small, blue trimpot.

Rotary rheostat [6]Motorized slide potentiometer [2]

Image of a rotary rheostat.

Image of a motorized fader used for audio mixing.

Potentiometer in a servo [11]

Digital potentiometer in DIP form factor [8]

Diagram of servo motor parts.

Image of a digital potentiometer in an 8-pin DIP format.



Potentiometer Taper

Potentiometers also have a resistance taper, the relationship between the wiper position and resistance ratio [12].

Most potentiometers have a linear taper, where the position corresponds linearly with the resistance ratio [12].

The most common non-linear taper is a logarithmic taper (actually following an exponential curve) in audio applications to compensate for the logarithmic nature of human hearing, which is beyond the scope of this page [12]. This allows the 100% position to subjectively sound twice as loud as the 50% position, which wouldn't be the case with a linear taper. Potentiometers with exponential tapers (following a logarithmic curve) exist but are uncommon.

Sometimes, slide potentiometers are referred to as "linear potentiometers" because of the linear track, but this can be confusing because a slide potentiometer can have a non-linear taper [12]. Like mentioned above, sliders for audio applications would have a logarithmic taper.


Common tapers (dashed lines indicate an ideal logarithmic and exponential curve) [12]

Image of a graph showing linear, log(audio), and inverse log potentiometer tapers.


References

[1] E. Amos, Electronic-Component-Potentiometer.jpg. Wikimedia Commons, 2019.

[2] “Potentiometer: Resistor types: Resistor guide,” EEPower. [Online]. Available: https://eepower.com/resistor-guide/resistor-types/potentiometer/. [Accessed: 19-Feb-2021].

[3] “Variable resistor: Resistor types: Resistor Guide,” EEPower. [Online]. Available: https://eepower.com/resistor-guide/resistor-types/variable-resistor/#. [Accessed: 19-Feb-2021].

[4] “Potentiometers, Preset Potentiometers and Rheostats,” Basic Electronics Tutorials, 27-Nov-2019. [Online]. Available: https://www.electronics-tutorials.ws/resistor/potentiometer.html. [Accessed: 19-Feb-2021].

[5] “Trimpot: Resistor types: Resistor Guide,” EEPower. [Online]. Available: https://eepower.com/resistor-guide/resistor-types/trimpot/. [Accessed: 19-Feb-2021].

[6] “Rheostat: Resistor types: Resistor Guide,” EEPower. [Online]. Available: https://eepower.com/resistor-guide/resistor-types/rheostat/. [Accessed: 19-Feb-2021].

[7] M. Grusin, Hobby Servo Tutorial. [Online]. Available: https://learn.sparkfun.com/tutorials/hobby-servo-tutorial/all. [Accessed: 19-Feb-2021].

[8] “Digital potentiometer: Resistor types: Resistor Guide,” EEPower. [Online]. Available: https://eepower.com/resistor-guide/resistor-types/digital-potentiometer/. [Accessed: 19-Feb-2021].

[9] 10K trimpot.jpg. Wikimedia Commons, 2012.

[10] “Potentiometer - Working, Circuit Diagram, Construction & Types,” Electronic Circuits and Diagrams-Electronic Projects and Design, 22-Sep-2017. [Online]. Available: https://www.circuitstoday.com/potentiometer. [Accessed: 03-Mar-2021].

[11] E. F. Y. Team, “Servo Motor Basics: Complete Working of a Solar Motor,” Electronics For You, 27-Aug-2020. [Online]. Available: https://www.electronicsforu.com/technology-trends/learn-electronics/servo-motor-working-basics. [Accessed: 03-Mar-2021].

[12] “Potentiometer taper: Resistor types: Resistor Guide,” EEPower. [Online]. Available: https://eepower.com/resistor-guide/resistor-types/potentiometer-taper/. [Accessed: 03-Mar-2021].



Contributors:

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Mayurakhi Khan 1048 days ago
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Faculty Advisors: Kim Pope, John Thistle, Allyson Giannikouris, Michael Lenover (alumni)