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Considerations:

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Consideration/TopicEntirely 3D Printed Wheelsbeach tires with 3D printed treadsSolid Tread, flat free wheels
general/description
  • self explanatory, design entire wheel 
  • design various attachable 3D printed tread patterns to the beach tires 
  • most basic option
  • used as is

Timeline/prototyping

  • may take many weeks to create from designing, sourcing filament, printing, prototyping to final product
  • can reliably test far faster - begin testing with just the beach tires and can add treads later 
  • would need to alter hub to accommodate motor 
Educational aspect
  • improve design skills
  • opportunity to analyze various tread styles for the terrain
  • analyze possible spoke styles/internal support for weight of rover as well deformability
  • create/implement custom hubs
  • opportunity to analyze various tread styles for the terrain
  • figure out a way to firmly attach treads to wheel
    • Stanford - zip ties (prototyping)
    • Cornell (2020)-adhesives -cyanoacrylates, epoxy?
  • altering hub

Accuracy to what can be used on an actual Mars mission

  • airless tires would be more accurate to what is possible on Mars missions

n/a

  • airless tires
  • foam filled
Size options

entirely customizable

(between 10" -15")

Wheeleez:

  • diameter: 9.4"      width: 
  • diameter: 11.8"  width: 7.3"
  • diameter: 16.5"    width:

McMaster Carr

  • 8"
  • diameter 10"  width: 1 5/8"



  • 10"
  • 12"
  • 13"
  • 15"
  • 16"
Weightunsure, but would likely be heavier as it is made of solid material

WheelEEZ:

11.8" :   1.3 kg (2.9 lbs)


McMaster-Carr

10": couldn't find

n/a
Price pointn/a

11.8":     $89.00 


10": $85.58

$75-160

13": $124.43

Customizability/design uniqueness

  • entirely custom allowing for custom wheel hubs and any spoke/tread design we may want
  • would have the ability to expand on this for future years
  • tire is OTS but treads would/could be custom made and this would also allow us to prepare for a more advanced wheel design for a future rover
  • possibility of a custom hub (hub that comes with wheels is completely removable
  • n/a
maintenance
  • cannot be fully sure until prototyped
  • design could be less resistant to catching sand, wearing down etc. 
  • unlikely, but sand could enter hubs/bearings - should choose a reliable design (Wheeleez has multiple parts such that the entire hub can be easily taken apart and cleaned/repaired/replaced)
  • cuts can be repaired using a soldering iron
  • possibility for 3D printing different interchangeable attachable treads to have better treads prepared for competition/less worn down/new treads

Coefficient of friction

0.38 (for hole wheel design)*

0.45 (for spike wheel design)*

WheelEEZ: 0.2-0.25 (website did not have specific values, against steel)

McMaster-Carr: n/a

n/a

Maximum load

n/a

WheelEEZ: 55kg

McMaster-Carr: 1.2kg

0.3kg

Other teams

  • Monash
  • Ryerson Rams
  • ITU
  • Stanford
  • Cornell
n/a
OTS Options/purchase options

filament here

Thermoplastic Polyurethane TPU (AGH Space Systems, ITU)

Polyethylene terephthalate glycol PETG (ITU)

black SemiFlex

clear generic TPE90A

white NinjaFlex (very soft, therefore harder to print)


WheelEEZ

McMaster-Carr

McMaster-Carr

https://www.mcmaster.com/22245T33/

https://www.mcmaster.com/rubber-tread-wheels/

Example photos

Monash:

ITU:

WheelEEZ

wheel:

Cornell:

hub:

Custom hub (cornell):

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Adhesive nameDescriptionCostImage
Silicone Sealant/glue
  • can be used for glass, metals, plastics
  • water resistant, flexible
  • can be removed with exacto knife and acetone (for excess remaining)
  • any cuts made by exacto knife on wheel can be fixed with soldering iron
  • equipment: caulking gun
~$20 for 11oz container

Selecting Silicone Adhesives For Medical Device Manufacturing - Medical  Product Outsourcing

APAO Based hot melts
  • non crystalline adhesives that stay flexible and tacky
  • good adhesion
  • long open times
  • can be used for woodworking, automotive assembly
  • remove with rubbing alcohol, hot gun, scraper
  • equipment: hot melt gun (glorified glue gun)

Infinity Bond IM-A6080 Low Temp Resistant APAO Hot Melt

rubber cement
  • can be removed with heat and force: heat gun and scraping
  • good long term option, used for outdoors (bike tire repairs)
  • acetone can be used to remove any excess remaining
    • note: acetone supposedly beads up on/does not affect polyurethane
  • equipment: brush for application
    • does suggest scuffing up the area first for better adhesion

~$9 for 8oz container


mcmaster carr:

plastic cement

https://www.mcmaster.com/adhesives/for-use-on~polyurethane-rubber/cement-for-plastic/

other testing option
  • stanford used zip ties to attach the treads to their wheels
    • would only use for prototyping


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