Motivation
Currently, Big Red Bee is the only electrical component that’s not powered by the CAN bus. The battery is charged outside then loaded into the rocket before tower raising. With the upcoming on-pad charging project to prolong the duration the rocket can stay on the pad, it becomes important for Big Red Bee to be able to recharge inside the rocket as well. This project aims to design a board that can charge and power on/off the Big Red Bee without physical access to it.
Description and Requirements
The system must be able to charge Big Red Bee without disassembling the rocket
It is not required to be able to charge while the rocket is raised
The on/off switch must be simple and reliable
BRB should be off while charging to simplify the charging circuit and/or use an existing charger
Scope
Finding a way to access BRB electrically on the nose cone
Designing a PCB to incorporate BRB, battery, switch, and connector
Documentation
Charging connector pinouts
Charging procedure and preflight checklist
Timeline
Sept 25 complete electrical component part list, schematics reviewed
Oct 2 PCB and parts ordered
Oct 15 nose cone connector prototype demo
Nov 13 PCB full functionality tested
Nov 30 prototype integration test
Jan 31 final design demo
Cost
PCB itself should cost less than $10, it’s not too complicated. For the charger, we might be able to use the existing chargers we have.
Nose cone wise, there’s no concrete idea on how to implement yet. But it probably involves drilling some holes and filling them with connectors, and shouldn’t cost much extra to the existing nose cone cost.
Integration and Stakeholder
Need to work with airframe to see how to break out electrical contacts out from the nose cone
Need to make sure the new mount doesn’t interfere with parachute lines for recovery